Shop Floor Control für Nähereien – Echtzeit-Transparenz ohne Wechsel Ihres ERP-Systems

Shop floor control for sewing factories – real-time visibility without replacing your ERP system

Clouver gives textile manufacturers a clear, live overview of production.

Keep every sewing line in view. Spot bottlenecks earlier.
Improve output, quality, and delivery times with Clouver.

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Imagine knowing at any time, from anywhere, how efficiently your production is running right now.

Clouver connects sewing machines, captures the relevant machine and production data, and presents it in clear dashboards for plant management, production management, line leaders, and quality teams. Instead of waiting for end-of-day reports, Excel lists, or manual updates, your teams see how lines, machines, quality, and output are really performing while the shift is still running.

SmartKit TEXTILE –
the device that connects your sewing machines

Small. Unobtrusive. Powerful.

The compact 4th-generation hardware adapter bridges your sewing machines and the Clouver platform, using WiFi, Bluetooth, or Ethernet. Your existing systems stay in place.

from €1.62

per machine / day

All-Incl

Hardware, installation, software & support

Retrofit

No modification to existing machines

>10K

Machines scalable and connectable

100%

Compatible with any machine type

Plug & Play

via WiFi, Bluetooth, or LAN

OEE, output, quality control and DHU for every sewing line –
in one dashboard, at a glance.

Monitor the KPIs that matter

Clouver focuses on the numbers that help sewing factories improve output and quality.

OEE

Overall equipment effectiveness

How well are lines and machines used? Clouver shows OEE per line for targeted improvement work.

DHU

Defects per hundred units

Inline DHU shows defects found during production. Endline DHU shows defects found at final quality check. Together: faster root-cause analysis.

Output

Live production volume

Running shift volume per line. Instantly visible when a line falls behind plan.

QC PASS RATE

Passed quality check

Shows how many pieces pass the quality check – per line and shift.

This view helps teams talk about root causes faster: Is the issue at a process step? A line? A product? A recurring defect type? Or is the defect simply detected too late?

RECOMMENDED

15-minute introductory call

We’ll show you live how Clouver works in your factory – concrete, no obligation, no IT effort.

Book a call →
PRICING

Straight to the pricing model

Find out what it costs to connect your machines with Clouver. Request your personalised quote now.

Calculate price →

How Clouver works

Three steps to a live view.

Connect your sewing machines

SmartKit TEXTILE connects your machines to the Clouver platform via WiFi, Bluetooth or Ethernet. Existing systems stay in place.

Collect live production data

Clouver captures output, runtime, downtime, task status and quality metrics — even at large sites with WiFi mesh and gateway buffering.

Turn data into decisions

Dashboards for plant, production and quality teams. Check shift status, compare lines, act earlier — no more waiting for manual reports.

Who Clouver is ideal for

Clouver is a strong fit for textile manufacturers that want more transparency and control — without starting a large ERP replacement project.

Multi-line sewing factories

Compare line output and spot weak lines faster.

Export-focused apparel plants

Support better planning for tight shipment dates.

Managers focused on OEE

Use line data for better improvement work.

Quality teams tracking defects

See DHU, inline defects and endline defects in one view.

Teams using paper reports

Move from late reports to live dashboards.

Why sewing factories need real-time shop floor control

Current challenge

  • Hidden bottlenecks
  • Late downtime reports
  • Unclear quality loss
  • Paper-based line setup
  • Weak cost data

What Clouver helps you see

  • Line output, OEE and status trends
  • Machine and line status for faster action
  • DHU, inline defects and endline defects
  • Digital product, step and line setup
  • Better time, output and quality data for decisions

Many apparel plants still rely on paper lists, Excel files and late shop floor updates. This makes daily control hard. Bottlenecks stay hidden. Downtime is reported too late. Managers react after time and output are already lost.

This is a major risk in Asian textile hubs. Many factories run many lines, large machine fleets and tight export orders. One slow line can affect labour planning, quality, shipment dates and customer trust.

From retrospective control to live transparency

Clouver supports the shift from retrospective control to live shop floor transparency — a solid foundation for daily decisions and continuous improvement.

01

Line leaders

see at any time which lines are running — and where things are stuck

02

Quality teams

spot where defects occur — instead of finding them after the fact.

03

Production & plant management

get a solid foundation for daily decisions and continuous improvement.

Reduce quality losses with DHU visibility

Quality issues cost more when they are found late. Rework, scrap and manual checks take time away from output. Clouver gives quality teams a clearer view of where defects occur and which fault types appear most often.

Together: focus on the right problem

Together, inline and endline DHU help teams focus on the right issue first.

Endline DHU

Shows defects found at final quality check.

Inline DHU

Shows issues found during production.

With Clouver

  • Faster response to production deviations
  • Less rework through earlier defect detection
  • Higher transparency on OEE, output and DHU
  • Better decision basis for production and plant management

Calculate with our ROI calculator

how much optimization potential lies in your production and how more transparency on output,
quality, and processes can make a difference.

Calculate ROI
Get an initial assessment for your factory within minutes.

Built for sewing line monitoring

Generic factory dashboards often miss the logic of a sewing plant. Clouver is built around sewing lines, machine groups, product steps, line balance, output and quality checks.

The platform gives all teams one shared view. Plant managers can compare lines. Line leaders can focus on weak spots. Quality teams can see whether defects occur during sewing or at final check.

Compare Planned Time With Real Production Time

A sewing line needs balance. If one step takes longer than planned, the whole line can lose flow. Clouver helps teams compare planned time with real production time.

The dashboard can show standard time, real time, total output and step details. This helps line leaders see whether a line is balanced or whether one step slows the flow.

Digitise products, steps and line setup

Many factories still keep product data, line plans and machine changes on paper. Clouver helps move this logic into a digital setup.

Teams can create products, add details such as colour or size and define the needed production steps. Lines can then be set up digitally, so each machine is linked to the product and step it supports.

If a machine changes or a line is rebuilt, the setup can be updated. The platform always reflects the real shop floor.

AI-generated visualization

Designed for scalable textile plants

Sewing sites can grow from a few lines to thousands of connected machines.

Clouver is designed with this scale in mind. The platform supports machine-level data, structured data flow and dashboard views for different roles.

For sites with unstable internet, gateway-based buffering can help protect data during short outages. This matters when managers need a reliable history, not gaps in the record.

Pricing Model

Hardware, setup, software and support included. No ERP replacement. 
No hidden maintenance contracts.

ENTRY

from €2.86
per machine / day
from 10 machines

GROWTH

from €1.62
per machine / day
from 99 machines

LARGE-SCALE PRODUCTION

On request
custom quote
500+ machines

Your personalised quote – within 48 hours.

Tell us your number of machines, lines and sites. We will calculate your individual price and recommend the best rollout path.

Why decision-makers choose Clouver

Clouver is not another heavyweight enterprise system. It is a practical, real-time view of the shop floor.

It helps you connect machines, structure production data, and make line, product, and quality information easier to use.

Business value

  • Better line utilization
  • Fewer hidden stoppages
  • Faster quality response
  • More reliable delivery
  • Better data for operational decisions

Implementation approach

Every factory is different. That’s why Clouver starts with a structured rollout conversation.

A good first step is often one selected line, product group, or clearly defined production area where the value becomes visible fast.

During the consultation, ProCom Automation reviews your machine base, network situation, KPI goals, and reporting needs. Based on that, the team recommends a rollout path that fits your specific production setup.

No blanket promises. No generic package deals. Just a practical assessment of your production scenario.

Book your rollout consultation
clouver_rollout_gespraech_grzegorz

AI-generated visualization

Frequently asked questions

No. Clouver adds live shop floor visibility while your ERP or other systems remain in place. The platform focuses on machine data, production status and dashboards.

Clouver is designed for broad sewing machine use. The exact setup depends on your machine base, network needs and factory layout.

Line leaders can see output, OEE, quality values, DHU, line status and deviations. The dashboard setup can be aligned with your factory goals.

Yes. Clouver is designed for scalable textile plants. For larger rollouts, the data flow and rollout plan are adapted to machine count, network conditions and daily work needs.

Clouver shows quality KPIs such as DHU, inline defects, endline defects and frequent fault types. This supports faster root-cause talks and more focused action.

Profilbild_Grzegorz

If your factory still depends on late reports, spreadsheets or incomplete shop floor data, Clouver can help you build a clearer view of production.

Connect your sewing machines. Monitor the KPIs that matter. Spot bottlenecks earlier. Improve output, quality and delivery with a platform built for textile factories.

Request your price quote now!

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